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Warehouse automation – Automated Vehicles

Cloud deployment, 3D synthetic data

Project abstract

A market leader in warehouse automation required a small robot to transfer individual packages from a human-controlled picking station to a container.

In response, Kickmaker designed a custom robot and integrated it into the customer’s existing fleet management and routing system.

Technical developments

  • The first fully featured MVP was completed in three months, including specification and solution benchmarking phases.
  • A fully integrated prototype for field testing and scaling was finished in under nine months.
  • Achieved a BOM cost of less than $4,500 at a minimum order quantity of 1,000.
  • Developed and set up a manufacturing test site at a Kickmaker Assembly Line (KAL) in one of Kickmaker’s facilities.

Key achievements

  • Utilized a DFX-centric development approach.
  • Assembled a multi-skilled team that included hardware, application and embedded software, procurement, and certification experts.
  • Implemented a three-stage project plan over nine months, covering specification, solution benchmarking, rapid prototyping, and testing of a ready-to-use prototype for qualification.
  • Guaranteed compatibility with a network of warehouse and AGV robots.
Quality Work

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